Military Standards
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ROCKY MILITARY GRADE, FULLY RUGGED COMPUTERS DESIGNED TO MEET THE TOUGHEST STANDARDS

MIL-STD 810F, MIL-STD 461E, and IEC IP54 & IP-65 Test Standards and Specifications

AMREL's ROCKY military grade, fully rugged computers have been specially designed to meet and exceed the toughest military standards for durability.  The ROCKY fully rugged notebooks, fully rugged tablets, and fully rugged PDAs have been certified to MIL-STD 810F for ruggedness and MIL-STD 461E for electromagnetic interference shielding.  Built to resist rain, shock, vibration, dust, humidity, salt fog, and extreme temperatures, ROCKY rugged computers will withstand and perform in the most abusive and relentless environments on earth.  

To learn more details about of each these tests, their methods, and procedures, please reference the specific section below: 

Specific models such as the RK (15 inch rugged notebook) and DR (8 inch rugged tablet) underwent additional relentless testing for explosion proof and solar radiation inhibition. Moreover, the DA series of fully rugged PDAs are officially IEC IP65 certified. These particular models passed several additional tests for ruggedness, and all passed with flying colors.

MIL-STD 461E (EMI)
Electromagnetic Interference Test (EMI)

Military Standard 461E establishes design requirements for the control of electromagnetic interference and susceptibility characteristics of electronic, electric, and electromechanical equipment and subsystems designed or procured for use in activities by agencies in the Department of Defense.  

All AMREL rugged military notebooks, tablets, and PDAs meet the certification requirements of:

  • MIL-STD 461E

(CE102, CS101, CS114, CS115, CS116, RE101, RE102, RS101, RS103)

  • FCC, Part 15 Class B
  • Safety – UL, TUV, CE, E-Mark markings 
For more information about Electromagnetic interference go to our White Paper on MIL-STD 461E


MIL-STD 810F (Environmental Effects Test)
All of our rugged military notebooks, tablets, and PDAs are certified to MIL-STD 810F. Please reference the details of this testing process below for more information.

Vibration Test

  1. Composite wheeled vehicle vibration
    • MIL-STD 810F, Method 514.5 Category 20
    • Test duration is set at 60 minutes along each of three orthogonal axes (total of 180 minutes).
  2. Helicopter (OH58A/C) vibration
    • MIL-STD 810F, Method 514.5 Category 14
    • Test duration is set at 60 minutes along each of three orthogonal axes.
  3. Tracked vehicle (M548) vibration
    • MIL-STD 810F, Method 514.3 Category 1
    • Test duration is set at 60 minutes along each of three orthogonal axes.

Shock Test
MIL-STD 810F, Method 516.5 Procedure I

  • 40G, 11 ms, terminal-peak saw tooth shock pulse, three shocks in each direction should be applied along three orthogonal axes of test item (total 18 shocks).

Low Temperature Test
MIL-STD 810F, Method 502.4 Procedure I & II

  1. Procedure I (Storage)
    • Subjected the unit to temperature of -40F°C (-40°) for 4 hours.
  2. Procedure II (Operation)
    • Subjected the unit to temperature of -20°C (-4°F) for 4 hours.

High Temperature Test
MIL-STD 810F, Method 501.4 Procedure I & II

  1. Procedure I (Storage)
    • Subjected the unit to temperature range of 23~70°C (73~158°F).
    • There are 12 hours dwell time of 23°C (73°F) and 12 hours dwell time of 70°C (158°F) in each cycle, 24 hours per cycle, for a total of seven cycles.
  2. Procedure II (Operation)
    • Subjected the unit to temperature range of 23~50°C (73~122°F).
    • There are 12 hours dwell time of 23°C (73°F) and 12 hours dwell time of 50°C (122°F) in each cycle, 24 hours per cycle, for a total of three cycles.

Temperature Shock Test
MIL-STD 810F, Method 503.4 Procedure I

Low Pressure (Altitude) Test
MIL-STD 810F, Method 500.4 Procedure I & II

  1. Procedure I (Storage)
    • Low pressure (altitude) test level is 40,000 feet (188 mbar).
    • PDAs (DA5-M) only, low pressure (altitude) test level is 70,000 feet (45.0 mbar).
    • The rate of altitude does not exceed 10 m/sec.
    • Test duration is one hour.
  2. Procedure II (Operation)
    • Low pressure (altitude) test level is 15,000 feet (577 mbar).
    • PDAs (DA5-M) only, low pressure (altitude) test level is 40,000 feet (188.2 mbar).
    • The rate of altitude does not exceed 10 m/sec.
    • Test duration is one hour.

Humidity Test
MIL-STD 810F, Method 507.4 Procedure I

  • The relative humidity range is 85~95%, 24 hours cycle, for a total of ten cycles.

Rain Test
MIL-STD 810F, Method 506.4 Procedure II

  • Nozzle pressure is not less than 276 Kpa (40 psig or 2.78 Kg/cm²).
  • The five surfaces (top, front, rear, left, right) of test item subjected to rainfall.
  • The duration of exposure per face is not less than 40 minutes. 

Salt Fog Test
MIL-STD 810F, Method 509.4

  • Increased temperature to 35°C (95°F) for at least 2 hours before introducing the salt fog. 
  • The salt fog test conditions are temperature of 35°C and salt concentration of 5± 1%.
  • The salt fog fallout rate shall be between 1 and 3 ml/80cm²/hr.
  • Exposed test item to a period of 24 hours of salt fog, then followed by a 24 hour drying period at standard ambient temperature and a relative humidity of 50%± 5%.


IEC Test 60529, IP54 IP-5x, Dust-Tight
The dust test required the units to be placed in a 1 m³ dust test chamber and subjected to 2 kg/m³ of Talcum powder.  The test duration was 8 hours.  After the test, units were fully functional. IP-x4, Water Spray
The water spray test challenged the unit to withstand 10 minutes of continuous water flow through a 400 mm tube at a rate of 1.8 L/min from 25 different spray nozzles.  After the water test, the units were fully functional.

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